2003

Beyond Regulatory Compliance, Making Safety Second Nature
October 28-29, 2003 Program

Tuesday, October 28, 2003
8:00am - 9:30am
Frank P. Lees Memorial Lecture
Mr. Richard E. Fairfax, Director
Directorate of Enforcement Programs
Occupational Safety and Health Administration, U.S. Department of Labor
9:30am - 10:00am
“State of the Research Center: Research Program, Current Activities, and Future Direction,” Dr. Sam Mannan, Director, Mary Kay O’Connor Process Safety Center

TRACK I

TRACK II

  • Rob Smith
  • Hunter Hild

TRACK III

10:30am - 12:00 pm

Risk Assessment/Risk Management

  • Financial Drivers of Accident Preparedness and Safety,” P.R. Kleindorfer, Risk Management and Decision Processes Center, University of Pennsylvania
  • “Making the Business Case for Process Safety Using Value at Risk Concepts,” J. Fang, D.M. Ford, and M.S. Mannan, Mary Kay O’Connor Process Safety Center, Chemical Engineering Department, Texas A&M University
  • “Risk Management for Reactive Processes”, A.E. Summers, SIS-TECH Solutions

Lessons Learned from HSEES Data

Process Management for Safety I

1:00pm - 2:30pm

Chemical Plan Security

  • “Force Protection: Today’s Reality,” Colonel R. Torgerson, Versar, Inc
  • “Process Threat Management,” J.R. Whiteley, Oklahoma State University; M.S. Mannan, Mary Kay O’Connor Process Safety Center, Chemical Engineering Department, Texas A&M University; and S.J. Brouillard, ConocoPhillips
  • “The New Paradigm for Chemical Process Security and Safety,” D.A. Moore and M. Hazzan, AcuTech Consulting Group

Human Factors

  • “Can Energy Drinks Prevent Fatigue During a Mental Task?” A. Ronen, T. Oron-Gilad, D. Shinar, and Y. Cassuto, Ben-Gurion University of the Negev, Israel
  • “Who’s Fault is it Anyway? A Practical Illustration of Human Factors in Process Safety,” G. Hughes and M. Kornowa-Weichel, DNV Consulting
  • “Human Performance Breakdowns Are Rarely Accidents; They Are Usually Very Poor Choices With Disastrous Results,” R.O. Besco, PPI

Process Management for Safety II

  • “Environmental Health and Safety (EHS) Investigation of CVD Exhaust System: Identification and Mitigation of Potential Release of Process Gases and Byproducts,” L. Chandna, A. Bustamante-Reynoso, C. Nauert, and K. Hendricksen, Motorola, Inc.
  • “Web-Based Workplace Management Systems – The Future of Safe Working in Hazardous Environments,” M. Neill, Petrotechnics Ltd, Scotland, UK
  • “Extension of the Relational Database to Common “Global” Scenarios,” A.E. Shackelford, Berwanger, Inc.
3:00m - 5:00pm

General Session - Case Histories

  • “Lessons From Experience,” T.A. Kletz
  • “Practicing Chemical Process Safety: A Look at Layers of Protection,” R.E. Sanders, PPG Industries, Inc.
  • “Loss Prevention at the Houston Chemical Complex,” F. Broussard, ChevronPhillips Chemical Company and A.E. Summers, SIS-TECH Solutions
5:00pm - 7:00pm

Cocktail Reception

 
Wednesday, October 29, 2003
8:00am - 9:00am
Keynote SessionMs. Deborah Dietrich, Director
Chemical Emergency Preparedness and Prevention Office, U.S. Environmental Protection Agency
9:00pm - 10:00pm
Mr. Ken Stroech, Chief of Staff & Senior Policy Coordinator
Infrastructure Protection Office/IAIP, Department of Homeland Security

TRACK I

TRACK II

  • Rob Smith
  • Hunter Hild

TRACK III

9:45am - 12:00pm

Reactive Chemicals I

  • “An Adiabatic Calorimetric Study of the Reactions of Butadiene and Isoprene in the Presence of Butadiene Popcorn Polymer,” M.E. Levin, A.D. Hill, L.W. Zimmerman, N.O. Gonzales, and T.E. Paxson, Shell Global Solutions (US), Inc.
  • “Calorimetric Measurements of Hydroxylamine Decomposition in the Presence of Transition Metals, ” M. Kumasaki, National Institute of Industrial Safety, Tokyo, Japan
  • “Evaluation of 1,3-Butadiene Thermal Stability: Dimerization and Secondary Reactions,” A.A. Aldeeb, Y.S. Liu, W.J. Rogers, and M.S. Mannan, Mary Kay O’Connor Process Safety Center, Chemical Engineering Department,
    Texas A&M University

Incident Analysis

  • “Investigating Causes and Assigning Blame,” I.J. Rimson, Forensic Engineer
  • “Investigating Accidents and Incidents with a Logic-Based Process,” R.F. Smullen
  • “Incident Investigation Evidence Management,” J. Philley, Baker Risk and Engineering Consultants

Consequence Analysis I

  • “A Way to Conduct a Facility/Stationary Source Study,” W.S. Almon, DuPont
  • “Effect of Droplet Size Distribution on Reaction heat in Liquid-Liquid Heterogeneous Reaction Process “, Y. Fujimoto, National Institute of Industrial Safety, Tokyo, Japan
  • “Modeling the Initial Velocity of Aerosol Jets”, T. Spicer and J. Havens, University of Arkansas; and D. Johnson, Quest Consultants
1:00pm - 2:30pm

Reactive Chemicals II

  • “A Novel Methodology for the Study of Decomposition Reactions Induced by Thermal Runaways,” S. Lever and M. Papadaki, University of Leeds, UK
  • “The Advanced Approach to Reactivity Rating,” A. Kossoy, ChemInform, St. Petersburg, Russia
  • “Use of ARC in Screening for Explosive Properties,” G.T. Bodman, Eastman Kodak

Inherently Safer Design

  • “Dynamic Disadvantages of Intensification in Inherently Safer Process Design,” W.L. Luyben, Lehigh University; and D.C. Hendershot, Rohm and Haas Company
  • “Evaluating and Assessing Process Hazard Analyses,” P.J. Palmer, Vescen Consulting, Inc.
  • “Dow’s Use of Inherently Safer Technology,” T.A. Overton, Dow Chemical Company

Consequence Analysis II

  • “Designing an Experimental System to Study Flame Propagation Enhancement and Suppression in Heavy Hydrocarbon Aerosols,” K. Krishna, W.J. Rogers, S. Girimaji, and M.S. Mannan, Mary Kay O’Connor Process Safety Center
  • “Explosion Caused by Flashing Liquid in a Process Vessel,” R.A. Ogle, M. Megerle, D.R. Morrison, and A.R. Carpenter, Exponent Failure Analysis Associates
  • “Consequence Modeling of Fire Using Large Eddy Simulation,” J.A. Sutula, C.F. Schemel, and N. Ryder, Combustion Science and Engineering; and V.V. Brunt, University of South Carolina
3:00pm - 5:00pm

Reactive Chemicals III

  • “Temperature Distribution of Solid Unstable Substances Near SADT,” X. Li, D. Yang, and H. Koseki, National Research Institute for Fire and Disaster, Tokyo, Japan
  • “Testing Strategy for Classifying Self-Heating Substances for Transport of Dangerous Goods”, S. Chervin and G.T. Bodman, Eastman Kodak
  • “Chemical Reactivity Assessments in R&D,” D.J. Leggett, Baker Engineering and Risk Consultants

Case Histories II

  • “Learning from What Went Wrong – Two Case Studies,” R. Grotefendt, Eastman Chemical Company
  • “Case Study: Chlorine Transfer Hose Failure,” G. Joseph, U.S. Chemical Safety and Hazard Investigation Board
  • “Case Study: Portable Oxygen System Fire,” L.C. Hasselbring, Stress Engineering Services, Inc.
  • “Process Furnace Safety: A Case Study of Heater Incidents, Causes, and Consequences,” K. Clark, Horizon Consultants
Shortcuts



Contact Information
Mary Kay O'Connor Process Safety Center
Room 200, Jack E. Brown Building
Texas A&M University, 3122 TAMU
College Station, TX 77843-3122

Phone: (979) 845-3489
Fax: (979) 458-1493